Bespoke Excellence in GFRG

Custom-Engineered Glass Fiber Reinforced Gypsum

Photography by: Kevin Scott

Excellence is not an Act, but a Habit.

We proudly present these behind-the-scenes perspectives of completed Glass Fiber Reinforced Gypsum (GFRG) projects in our ever-expanding showcase.

The Best source of Knowledge is Experience.

A Palladio sculptor details an ornament before casting and placement on a GFRG panel.

Palladio GFRG, a leading bespoke designer and manufacturer of traditional and modern architectural applications, is the sister company to Palladio Mouldings, a family business with decades of experience dedicated to the art and craft of creating unique and impactful architectural elements. Palladio Mouldings has participated in hundreds of residential, commercial, ecclesiastical, and theatrical projects throughout North America and, globally, established itself as a leading resource to the architectural and design community.

Innovate, Problem solve, Innovate some more…

A diverse series of plaster ornamentations featured on GFRG arches and columns.
Freshly cast, a GFRG coffer dries in the Palladio studios.
A family of lightweight GFRG coffers prepped for travel.

With the introduction of new materials, changes in codes and regulations, and a shortage of old world skills, the gypsum industry has adapted its means, materials, and methods to more engineered solutions. This has resulted in products requiring less labor and materials while increasing performance characteristics. Glass Fiber Reinforced Gypsum (GFRG) is a lightweight and durable alternative to traditional applications.

Palladio GFRG pieces possess the architectural qualities of traditional plaster, but with the advantages of lighter weight, superior strength, transportability, and ease of installation.

We are what we Repeatidly do.

Specializing in retail and commercial applications, we approach every Glass Fiber Reinforced Gypsum (GFRG) project as a unique opportunity to showcase our time-honored techniques and master the challenging geometry of today’s modern aesthetics.

We are proud to work with leading architectural and design firms alongside our retail relationships with the world’s leading luxury brands.

Another luxury brand retailer adopting the durable elegance of GFRG panels.
Cartier's "curtain" is deceiving. It's constructed entirely of glass-fiber reinforced gypsum.
One of several Hermès outlets fashionably outfitted with Palladio GFRG mouldings and coves.

The accompanying video contains insights on the Palladio GFRG process from concept to finished product. In it, Palladio founder John Purcell explains the integrated process of designing, modeling, molding, and casting a Glass Fiber Reinforced Gypsum (GFRG) component.

He also expresses Palladio GFRG’s “one size does not fit all” philosophy. Our Glass Fiber Reinforced Gypsum (GFRG) product solutions are always based on the client and their project’s unique performance and aesthetic requirements.

GFRG Solutions Tailored to your Project

GFRG Craftsmanship from Digital Design

Tools such as CAD and 3D modelling software have created near limitless design opportunities. Designers and architects are now free to transcribe their imaginings into real spaces of complex geometry.

Palladio GFRG is uniquely equipped to provide the appropriate engineered GFRG solutions to support their creativity and bring their unique project to life.

A Palladio-forged oval-latticed GFRG dome floats over a New York residential lobby.

GFRG Materials

Palladio GFRG uses alpha gypsum materials that are mined and processed in the USA from some of the world’s purest deposits (over ((% purity of CaS04-2H20). Throughout the GFRG fabrication process, the gypsum material is subjected to strict inspection and testing to guarantee its high level of quality. Our prominent gypsum suppliers certify the raw materials are in compliance with the ASTM C1355 Standard.

  • Matrix: Alpha Gypsum Cement

  • Finish: Standard unfinished, white to off white.

  • Surface: Standard smooth. Custom molded textured surfaces available

  • Density: 105lb/ft2 Weight: 1 ½ -2lb/ft2 Shell Thickness: 3/16” nominal Edge Thickness: ¾” typical

  • Embedments: Galvanized steel or wood if required

  • Glass Fiber: 5% typical

  • Max Length: 12’ Max size: 40 ft2

Artists, Sculptors, and Technicians

All of our artisans have years and years of experience in their respective specialties and in working with one another. The 3000 year old craft of plaster-work is alive and well in the hands and heads the Palladio GFRG studio members.